Products

What we make, what it starts at, and the least we will run.

Starting prices are for the plainest version of each product at the lowest quantity. Print, board grade and finish move the number, which is what the calculator further down is for.

Corrugated boxes

Corrugated boxes

Single wall, double wall, die-cut or FEFCO standard

Printed and plain shipping cases in E, B and BC flute. Litho-laminated for retail, one or two colour flexo for transit. Stack tested in the loaded weight before the run goes on.

from £0.19 a boxLeast we make: 2508 to 10 working days
Labels and stickers

Labels and stickers

Digital on the roll, in as little as five days

Paper, gloss, matt, clear PP and direct thermal. Variable data, barcodes and batch numbers printed inline. Wound out on 76 mm cores to suit your applicator.

from £0.011 a labelLeast we make: 5005 working days
Ecommerce mailers

Ecommerce mailers

Letterbox, book wrap and tear-strip parcel boxes

Printed inside and out, peel-and-seal strip, second tear strip for returns. Letterbox depths checked against Royal Mail large letter dimensions before we cut a tool.

from £0.24 a mailerLeast we make: 50010 working days
Folding cartons

Folding cartons

350 gsm board, kraft and recycled grades

Retail cartons with crash-lock or tuck ends, windows, and food-contact varnish where the pack needs it. Braille and recycling marks added to the die-line at proof stage.

from £0.14 a cartonLeast we make: 1,00012 working days
POS and display

POS and display

Counter units, floor units and shelf-ready packs

Drawn, sampled on the cutting table, then run flat and shipped knocked down. Build steps print on the inside face so the store team is not guessing at seven in the morning.

from £4.80 a unitLeast we make: 5012 working days
Tape and void fill

Tape and void fill

Printed tape, honeycomb wrap, paper fill

Two colour printed tape from 36 rolls, plastic-free honeycomb wrap and shredded paper fill. Same account, same pallet, same delivery note as the boxes.

from £2.10 a rollLeast we make: 36 rolls7 working days

Quick quote

A band in ten seconds, a real price in a day.

The calculator uses our own rate card, so the band is honest rather than optimistic. What it cannot see is your board grade, your pallet quantity and where the lorry is going, which is why the last word belongs to an estimator.

  • Prices exclude VAT and delivery to a single UK mainland address.
  • Tooling is charged once on the first order, then stored free.
  • Repeat runs on an existing tool are usually 6 to 9 per cent cheaper.
Quick quote

Price a run in four clicks

Indicative band£768 to £883
Per box£0.826
Lead time9 working days

Cutting forme from £180, then kept on file free. Prices exclude VAT and are indicative, not a quote. Send the spec and a person prices it properly inside one working day.

Send this for a firm price

Materials

Board, paper and film we hold or buy weekly.

If you need a grade that is not here, we will get a price and a lead time for it rather than talk you into something we already have on the rack.

Recycled corrugated

E, B, C and BC flute

84 per cent recycled content as standard, kerbside recyclable, no plastic tape needed to close it.

FSC folding box board

250 to 400 gsm

Chain of custody certificate issued with the delivery note, under FSC C012345.

Kraft and unbleached board

Uncoated, 200 to 450 gsm

Takes flexo and digital print. No bleaching, no laminate, one material for the customer to sort.

Paper label stock

Gloss, matt, textured, wash-off

Wash-off adhesive for returnable glass, tested at 60 degrees in a bottle wash.

Synthetic label stock

Clear and white PP, PET

For chilled, frozen and cosmetic packs where paper lifts at the edge.

Cellulose window film

Compostable, 23 and 30 micron

For carton windows where the whole pack has to go in the food waste bin.

Artwork

Send it like this and nothing gets reproofed.

Nine times out of ten a delayed job is a file problem, not a press problem. These six lines prevent most of them.

File formatPrint-ready PDF, PDF/X-4 preferred. Illustrator and InDesign accepted with links and fonts.
Bleed3 mm on cartons and labels, 5 mm on corrugated.
ColourCMYK or a named Pantone. RGB files are converted and reproofed, which costs a day.
Resolution300 dpi at final size. 150 dpi is enough for flexo on kraft.
Die-lineOur CAD line on its own layer, named DIELINE, set to overprint and not flattened.
BarcodesVector, at 80 per cent magnification or more, with a 5 mm quiet zone.

Questions we get every week

The answers, before you have to ask.

What is the smallest order you will take?

Two hundred and fifty boxes, five hundred labels, fifty display units. Below that the setup costs more than the stock, and we will say so rather than take the order.

Do I pay for the cutting forme?

Once, on the first order, from £180. We keep it on file and store it free. Repeat orders on the same tool carry no tooling charge.

Can you hold stock and let me call it off?

Yes. Order the full run and take delivery in agreed drops. The first ninety days of storage are free, then it is £6.40 a pallet a week.

How close is the calculator to a real quote?

It gives a band, not a price. A real quote accounts for board grade, print method, pallet quantity and delivery point, and it comes back inside one working day.

Is the packaging actually recyclable?

The corrugated and carton board is kerbside recyclable across the UK. Where you add a laminate or a plastic window, we tell you what that does to the recycling claim before you sign it off.

Can you match our existing pack?

Send us one. We measure it, redraw the die-line and print a sample in the same board so you can hold the two side by side.

Want a sample pack?

Six boards, four label stocks and three finishes, posted free to a UK address. It is easier to choose with the thing in your hand.

Ask for samples
Demo · ForgeOrder this look
Products · Boxwell Packaging